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Please send me an email if possible at carboot. If you have any questions, please contact us. E-mail: downloadboatmanuals gmail. Motors Boats. Here you can free download Kawasaki service manuals. Service Manual [en]. Jet Ski STX. Comments: 5. Connect to Facebook.

Use quick search! Contact us. Kawasaki STX D. The Vehicle Category field is required. Select a Year. The Vehicle Model field is required.

Select Vehicle. HINs have 12 digits. They look like this: KAWJ Motorcycles You will find the VIN stamped on the steering head, below the handlebars. Mule Utility Vehicles You will find the VIN on the top edge of the front bench seat base, just below the seat cushion.

Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. Flow Chart Coolant Level Inspection Coolant Draining Coolant Filling Pressure Testing Water Pump Page Specifications — — — 18 psi Thermostat Air Bleeder Bolt Intake Manifold 2.

Air Bleeder Bolt Water Pipe 3. Thermostat 4. Radiator Cap 5. Reservoir Tank Filter 2. Thermo Valve 3. White Mark 4. Coolant Inlet 5. Coolant Outlet 6. Level the tube to the inlet pipe. Do not bulge the tube as a dotted line. Face the projection on the valve body to the carburetor. If the cap is removed, the coolant will flow out from the reservoir tank.

If the mechanical seal is damaged, the coolant leaks through the seal and drains through the passages. Re- place the mechanical seal [A] or O-ring [B]. The radiator fan may start even if the ignition switch is off. If there are obstructions to air flow, remove them.

If the corrugated fins [A] are deformed, carefully straighten them. The cap at the radiator has no valve. If the measurement is out of the specified range, replace the thermostat. Thermostat Valve Opening Temperature Avoid sharp bending, kinking, flattening, or twisting. Cylinder Head Cylinder Compression Measurement Cylinder Head Removal Cylinder Head Installation Cylinder Head Warp M: Apply molybdenum disulfide grease.

Grind the seating surface only until it is smooth. If the free length is less than the service limit, replace the valve spring with a new one. Valve Spring Free Length Standard: Service Limit: If the valve guide has worn past the service limit, replace the cylinder head. Valve Guide Inside Diameter 6. Standard: Service Limit: 6. If the bearing has worn past the service limit, replace the rocker arm with a new one. Rocker Arm Inside Diameter Standard: Service Limit: Rocker Arm Push Rod Inspection If there are signs of leakage around the exhaust pipe gas- ket, it should be replaced.

Air Cleaner Air Cleaner Housing Removal Air Cleaner Element Removal Torque Converter Torque Converter Removal Torque Converter Installation Torque Converter Case Removal Drive Belt Fit the joint location of the seal with the top of the case.

Fit the seal into groove of the case. Do not twist the seal. T8: 1. Belt Deflection — — — Belt Width Spider Wear Guide Clearance — If any measurements exceed the service limit, replace the belt. Belt Width Standard: Cover Bushing Inside Diameter [A] Sheave Bushing Inside Diameter [B] Spring Free Length [A] Standard: If the ramps [A] or the wear shoes [B] are damaged or worn, replace the ramp or the shoes.

If the wear shoe contact area width [A] is greater than the service limit, replace the shoe [B]. Engine Oil Flow Chart Engine Oil and Oil Filter Oil Level Inspection Oil Filter Removal Oil Filter Installation Oil Pump and Relief Valve Oil Pump and Relief Valve Removal L mark 2. R mark T1: 4. Page Specifications Outer Rotor Housing Inside Diameter Rotor Housing Depth If any rough spots are found during the above inspection, wash the valve clean with a high flash-point solvent and blow out any foreign particles that may be in the valve with compressed air.

Service Limit Engine Removal Engine Installation Crankcase Cover Crankcase Cover Removal Crankcase Cover Installation Camshaft and Tappets Camshaft Removal Camshaft Installation Camshaft Inspection Cam Wear Cylinders and Pistons O: Apply engine oil. Crankshaft Runout Less than 0. TIR 0. TIR If any journal has worn past the service limit, replace the camshaft with a new one. Camshaft Journal Diameter The rings should fit perfectly parallel to the groove sur- faces.

If not, the piston must be replaced. Oversize Piston and Rings 0. Standard: Service Limit: 0. If the journal has worn past the service limit, replace the crankshaft with a new one. Crankshaft Main Journal Diameter Page Specifications Shifter Groove Width 9. Page Transmission Case Splitting If any one of them has been removed, re- place it with a new one. At this time, increase the engine speed slightly.

If the cable movement is not free, if the cable is frayed, or if the housing is kinked, replace the cable. Shift Arm Pin Diameter [A] 7. If any one of them has been removed, replace it with a new one. Do not forget to tighten the adjuster nuts [B]. Torque - Shift Shaft Stop Bolt: 7. When there is toe-in, the distance A Rear is greater than B Front as shown.

The purpose of toe-in is to prevent the front wheels from getting out of parallel at any time, and to prevent any slipping or scuffing action between the tires and the ground.

This helps the tire beads slip off the rim flanges.